Apple's bloating batteries
With all those highly-publicized recalls of laptop batteries, we had yet to have an incident with any of the hundreds of laptops passing through our labs. Until now.
One of our engineers noticed that the two-year-old Apple MacBook Pro, which had been sitting unused and disconnected for a few months appeared to be lifting itself off the shelf! Sure enough, an inspection showed that its normally-flat-sided battery had gotten "fat" due to the expansion of one or more cells in its lithium-ion battery pack. (Click on the picture at right for a closer look.) There was no evidence of overheating or electrical trauma, just the plumping. Even the battery-condition meter on the side still indicated a partial charge.
We checked online, and this battery was NOT within the range of serial numbers included in the official Apple "battery exchange program" (now closed) of a couple years ago. But we also found other MacBook Pro owners' online complaints about expanding batteries; some hinted at a "silent recall" by Apple. We finally found this battery update notice (http://www.apple.com/support/macbook_macbookpro/batteryupdate) recommending a software update and offering a free replacement battery to MacBook and MacBook Pro owners whose batteries had "visibly deformed."
The problems with defective
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